Compressed air dryer is as important to keep your air system running at peak efficiency
GSA’s compressed air dryer is highly reliable and efficient in use
Why Refrigerated Air Dryer ?
Why Refrigerated Air Dryer ?
Compressed air dryer is as important as air compressors in order to keep your air system running at peak efficiency. All compressed air systems suffer from the common problems of dirt, oil and water contamination entering the system. These are intensified when air is compressed.
Fine particles and oil shall be removed by compressed air filters while condensate needs to be removed properly by a refrigerated/desiccant air dryer. Failure to remove these contaminents will result in serious problems within the compressed air system, such as pipe corrosion and damaged pneumatic equipment. So the moisture shall be removed effectively from indoor air lines resulting in reducing maintenance costs associated with air line contamination.
In general, a refrigerated air dryer offers 2-10℃ of pressure dew point (-22 thru -17℃ in atmospheric pressure dew point). This machine is installed in processes where low-dew point is unnecessary such as semiconductor, food & drink and pharmaceutical industry. With great dehumidifying effects, it will keep your air system working at peak efficiently.
GSA Refrigerated Air Dryer
GSA Refrigerated Air Dryer
ISO 8573-1:2010 is an international standard for rating the quality of compressed air. It offers quantified guideline of contaminants in the compressed air including solid particles, moisture and oil. The compressed air quality rating is applied strictly to various industrial fields where high quality standards and requirements are essential such as food, drinks, medicine, spinning & weaving and electronics.
GSA refrigerated air dryers, designed with the latest technologies and extensive manufacturing knowhow offer more advanced features and performance guarantees than other brands on the market. GSA guarantees a constant dew point to keep compressed air systems operating at peak efficiency meeting ISO8573.1 Compressed Air Quality Class IV-V.
ISO 8573-1:2010 International Compressed Air Quality Level
ISO 8573-1:2010 is an international standard for rating the quality of compressed air. It offers quantified guideline of contaminants in the compressed air including solid particles, moisture and oil. The compressed air quality rating is applied strictly to various industrial fields where high quality standards and requirements are essential such as food, drinks, medicine, spinning & weaving and electronics.
GSA refrigerated air dryers, designed with the latest technologies and extensive manufacturing knowhow offer more advanced features and performance guarantees than other brands on the market. GSA guarantees a constant dew point to keep compressed air systems operating at peak efficiency meeting ISO8573.1 Compressed Air Quality Class IV-V.
| ISO8573- 1:2010 CLASS |
Solid particles | Moisture | Oil | ||
|---|---|---|---|---|---|
| 0.1 – 0.5μm | 0.5 – 1μm | 1 – 5μm | [℃] | [mg/m3] | |
| 1 | ≤ 20,000 | ≤ 400 | ≤ 10 | ≤ -70℃ | 0.01 |
| 2 | ≤ 400,000 | ≤ 6,000 | ≤ 100 | ≤ -40℃ | 0.1 |
| 3 | - | ≤ 90,000 | ≤ 1,000 | ≤ -20℃ | 1 |
| 4 | - | - | ≤ 10,000 | ≤ 3℃ | 5 |
| 5 | - | - | ≤ 100,000 | ≤ 7℃ | |
Highly Reliable Refrigerated Air Dryer
Diverse Innovative Technologies
High-efficiency Aluminum Heat Exchanger
With a high-efficiency aluminum heat exchanger, GSA refrigerated air dryer offer larger heat-exchange area and performance guarantees of stable dew point than any other brands adopting other types of heat exchangers such as shell & tube and plate ones. Made with the same material, GSA air dryer has no thermal resistance and is free from heat exchangerfreeze-up or corrosion.
Efficient Condensate Separation
Alarger volume of the thermister-installed separator can separate a large volume of condensate efficiently. Therefore, GSA refrigerated air dyers deliver stable performances and dew points even under diverse load and pressure.
Minimization of Compressed Air Loss with Low Differential Pressure
We minimized differential pressure with a large heat-exchange area and sufficient cross section for the passage of compressed air. We enhanced heat-exchange efficiency and reduced differential pressure by minimizing resistance. As a result, the GSA dryer performs the enhanced efficiency of the compressed air system with lower operating costs.
Smart and Simple Controller
The simple and functional controller helpsusers readthe exactdewpoints. In addition, it is easy to check energy savings through the ECO lamp. In addition, diverse controllers featuring a 4.3” color TFT touch panel and mobile communication specifications (WIFI, BT) are also offered as an option.
Highly Reliable Drain without Compressed Air Loss
An auto drain featuring a magnetic float which is free from compressed air loss is applied, enhancing the efficiency of compressed air facilities. The magnetic float ensures great operating performances and minimizes performance drop orfailure in the drain caused by oil, dirt and various contaminants.
Efficiency Maximization with High-efficiency Condenser
For stable performances even under unfavorable circumstances in tropics, we adopted grooved copper tubes and corrugated split fins. In addition, we use a condenserperforminghighheattransfer coefficient under great fin tightness withcompleteanduniformexpansionof the tube. GSA refrigerated compressed air dryers are performance-proven under diverse area including tropics.
Technical Specification Table
Design Conditions
- Inlet Pressure : 7 barg
- Inlet Temperature : 38℃
- Pressure Dew Point(PDP): 2 ~ 10℃
- Ambient(Coolingwater) Temperature : 32℃
- Design Pressure : 14 barg
- Design Temperature : 70℃
References
- The numbers in parentheses denote the specifications of water-cooled products.
- The 800N or greater air-cooled products are basically a condenser-separated type.
- All models use either R-134a or R-22 refrigerant. Other models adopting differenttypes ofrefrigerants are available.
- The flowrate is based on 60Hz. The other electrical specifications are available.
- Custom-made are the units of which operating pressure is 15 barg or higher.
- Large models biggerthan those stated in the specifications are custom-made. The company has the rightto make any changes for continuous productimprovement.
| Model No | Connection Size |
Air Compressor Applied |
Flow Rate | Minimum Electric Energy |
Power Specifications |
Dimensions | Weight | |||
|---|---|---|---|---|---|---|---|---|---|---|
| A | HP | N㎥/min | kW | V / Ph / Hz | A | B | C | kg | ||
| H Y D |
5N | PT 15A | 5 | 0.5 | 0.3 | 220 / 1 / 50, 60 |
247 | 557 | 723 | 36 |
| 7N | PT 15A | 7 | 0.8 | 0.31 | 247 | 557 | 723 | 36 | ||
| 10N | PT 20A | 10 | 1 | 0.32 | 247 | 557 | 723 | 36 | ||
| 15N | PT 25A | 15 | 1.5 | 0.48 | 428 | 508 | 709 | 45 | ||
| 20N | PT 25A | 20 | 2.6 | 0.56 | 428 | 508 | 709 | 45 | ||
| 30N | PT 25A | 30 | 3.9 | 0.9 | 358 | 658 | 864 | 66 | ||
| 50N | PT 40A | 50 | 6.7 | 1.4 | 408 | 708 | 952 | 89 | ||
| 75N | PT 50A | 75 | 10.5 | 2.1 | 458 | 798 | 1045 | 120 | ||
| 100N | PT 50A | 100 | 14.2 | 2.3 | 380 / 3 / 50,60 440 / 3 / 50,60 |
458 | 858 | 1145 | 126 | |
| 150(W)N | PT 65A | 150 | 21(22.5) | 2.9(2.5) | 565 | 1005 | 1330 | 172(170) | ||
| 200(W)N | FLG. 80A | 200 | 30(32.1) | 4.18(3.78) | 550 | 1200 | 1447 | 240(230) | ||
| 250(W)N | FLG. 100A | 250 | 39(41.7) | 4.4(4) | 700 | 1200 | 1580 | 260(250) | ||
| 300(W)N | FLG. 100A | 300 | 47(50.3) | 4.6(4.2) | 700 | 1200 | 1580 | 270(26W0) | ||
| 400(W)N | FLG. 100A | 400 | 56(59) | 9.7(8.9) | 800 | 1591 | 1915 | 600(500) | ||
| 500(W)N | FLG. 150A | 500 | 66(70.6) | 11.7(10.9) | 1200 | 1800 | 1830 | 940(780) | ||
| 600(W)N | FLG. 150A | 600 | 85(91) | 12.7(11.9) | 1200 | 1800 | 1830 | 1100(780) | ||
| 800(W)N | FLG. 200A | 800 | 120 | 20(18.5) | 1500 | 1900 | 2150 | 1200(950) | ||
| 900(W)N | FLG. 200A | 900 | 140 | 25.45(23.2) | 1500 | 1900 | 2000 | 1250(1,010) | ||
| 1200(W)N | FLG. 200A | 1200 | 180 | 30.15(27.9) | 2000 | 1900 | 2150 | 1400(1,300) | ||
Capacity Correction Factor
| Correction Factor by Inlet Air Temperature | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Inlet Air Temperature (℃) | 28 | 33 | 38 | 43 | 48 | 53 | 58 | 63 | 68 | 70 | N/A | N/A |
| Correction Factor | 1.46 | 1.20 | 1.00 | 0.85 | 0.73 | 0.63 | 0.55 | 0.48 | 0.42 | 0.40 | N/A | N/A |
| Correction Factor by Inlet Air Pressure | ||||||||||||
| Inlet Air Pressure (barg) | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 |
| Correction Factor | 0.84 | 0.90 | 0.95 | 1.00 | 1.03 | 1.06 | 1.09 | 1.11 | 1.13 | 1.15 | 1.17 | 1.18 |
| Correction Factor by Ambient Temperature (Air-cooled Machine) | ||||||||||||
| Ambient Temperature (℃) | 27 | 32 | 37 | 40 | 45 | 50 | N/A | N/A | N/A | N/A | N/A | N/A |
| Correction Factor | 1.05 | 1.00 | 0.92 | 0.82 | 0.76 | 0.69 | N/A | N/A | N/A | N/A | N/A | |
Refrigerated Air Dryers
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